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FES Solutions — Texas Tuff Rock Bags
Engineering data

Texas Tuff Rock Bag specifications

Dimensions and hydraulic ratings for every size, the material construction behind the long-term in-water design life, and the ASTM, EN, and ISO standards the mesh is tested to — everything you need for a specification package.

Decades
In-water design life
~30%
Fewer microplastics
6+
Test standards
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Size Comparison

Compare sizes side by side.

Texas Tuff Rock Bags are available in four standard weight classes plus a custom build for project-specific applications. Each size is engineered for different flow velocities, depths, and loadings.

Attribute
1-Ton
Most specified
2-Ton
4-Ton
8-Ton
Custom
Volume 0.6 m³ 1.13 m³ 2.71 m³ 6.0 m³ Custom
Diameter 1.5 m 1.9 m 2.4 m 3.0 m Custom
Mesh aperture 25 mm 25 mm 25 mm 50 mm Custom
Mesh layers Single Double Double Quad-layer Custom
Grouped current resistance ~13.1 ft/s 15.4 ft/s 17.4 ft/s 19.4 ft/s Custom
Best for Light scour, small streambanks, residential and lakefront projects. Most-specified size — streambanks, shoreline revetment, and light-to-moderate scour. Heavy-civil size — bridges, riverbanks, and port toes in higher-energy conditions. Offshore, oil & gas, and severe-current coastal applications. Project-specific applications where standard sizes don't fit. Talk to engineering for sizing.
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Download the complete spec sheet for any size — PDF for project documentation.
Spec sheets
Material construction

What the bag is made of, and why it lasts.

Every size shares the same engineered construction — the differences between weight classes are dimension, aperture, mesh layers, and rope, not material quality.

Virgin polyester mesh

Built from virgin polyester — not recycled — which retains more strength under thermo-mechanical stress and emits roughly 30% fewer microplastics under ISO 4484-1 testing than recycled alternatives.

Raschel weave

The mesh is a raschel weave, engineered so it will not unravel if a single strand is cut or abraded — the failure mode that ends the service life of woven and recycled bags.

3-ply reinforced rope

A 3-ply polyester rope reinforces the lifting points and perimeter, sized to the unit — up to 16 mm on the 8-Ton — for controlled single-point placement by excavator, crane, or vessel.

Single to quad-layer

Standard sizes use a single mesh layer; the 8-Ton uses a quad-layer 50 mm weave for the abrasion and impact loads of subsea and high-energy placement.

Site-filled with rock

Filled on-site with local or supplied rock, shell, or aggregate, so the bag conforms to the bed and scour profile rather than cracking like rigid concrete.

Wet or dry placement

Deployable in flowing water or fully submerged, eliminating coffer dams and diversion works on most jobs, with no foundation preparation required.

Service life

Engineered for a long life in water.

Independent laboratory testing certifies the mesh at a long-term service life submerged and approximately 30 years of UV resistance above the waterline — the durability permanent scour and erosion armor has to hold across an asset's operating life.

Decades
Submerged life
~30yr
UV resistance
90%
Labor savings

The long-term service life is not a marketing estimate — it follows from the material choices. Virgin polyester resists hydrolysis (EN 12447) far longer than recycled polymer, and the raschel weave prevents the unraveling that ends the life of woven bags when a strand is cut.

Above the waterline, weathering and UV exposure govern. The mesh is tested to EN 12224 for roughly 30 years of UV resistance — and because most of a placed bag sits at or below the waterline, the limiting case in service is almost always the submerged life.

All performance claims are backed by TRI Environmental/SGS/GTS lab-validated test reports you can include directly in a state DOT or municipal documentation package.

Standards & testing

Tested to recognized standards.

The mesh and finished bag are validated against ASTM, EN, and ISO methods. Full reports and certificates of compliance are available for project documentation.

Standard Property What it confirms
ASTM/ISO Wide-width tensile strength In-place strength under armor-stone placement and cyclic flow loads
ASTM/ISO Static puncture (CBR) Resistance to point loads from angular fill and bed contact
ASTM/ISO Tear strength (tongue) Resistance to tear propagation at the mesh and seams
EN 12447 Hydrolysis resistance Supports the long-term in-water service-life certification
EN 12224 Weathering / UV resistance Supports ~30-year UV resistance above the waterline
ISO 4484-1 Microplastics emission ~30% fewer emissions vs. recycled-polymer mesh
View test data & certifications

Need a spec for a specific project?

Send your hydraulics and placement method and our engineering team will confirm the right size, supply the supporting data, and quote lead time and pricing — usually within one business day.